Aluminothermic Welding System

Molten steel produced through the reaction of iron oxide and aluminium is cast at a temperature exceeding 2000 degrees C in refractory moulds designed to suit the rails to be welded. This process features our CJ One-Shot Crucible, which is available for all of our current thermite welding processes. We offer a full range of rail welding kits to suit all American rail section including Worn Rail Welding and Wide Gap welding.

A-Frame Aligners

The A-Frame aligners allow for exact alignment of the rails to be welded in a quick, reliable way. To ensure the best alignment both rails can be lifted, moved horizontally and rolled to eliminate twist. The system is designed for easy lifting, carrying and operation.

Hydraulic Pre-Heater

The Hydraulic Pre-Heating System improves weld quality and decreases significantly weld costs. The hydraulically-driven propane air-preheating system provides the correct preheat within the same amount of time as our current oxygen-propane preheating system while eliminating the possibility that the operator can cause rail melt and the associated slag inclusions that can come with it. Additionally, the system eliminates the need for commercial bottled oxygen.

• A safe, productive, high-quality process, that's easy to use and environmentally friendly.

• Lightweight: 40% lighter than long-life crucible systems

• Easy to carry and to transport
• Fewer strain injuries
• Less lost work-time

• Consistent performance: dramatic improvement in weld quality

• A one-shot crucible for each new weld
• Preset thimble ensures constant tapping time and temperatures
• Consistent durable welds
• Productivity: at least 25% higher than long-life crucible systems
• Streamlined pre- and post-weld handling
• More welds per shift
• Same crucible for wide or normal gaps

• Easy to use: reduced training time

• Snug-fit, felted moulds
• Premixed luting paste
• Easily cleaned welds
• Simplified hardware

• Environmentally friendly: effective pollution control

• Dramatic fume reduction: at least 75%
• No offensive odours
• Easy disposal of debris
• Fewer respiratory problems